To be competitive in todays fast-paced sculpting and toy industries, Varner Studios stays at the cutting edge of the latest Rapid Prototyyping, 3D Scanning/ Digitizing, CG Sculpture technologies. Our niche is combining today's high-tech scanning technology with over 30 years of professional hand sculpting skills. To learn more about our winning combination, take a quick sample tour of some of our scanning and sculpting processes below, and throughout our website. We can take your concept/ idea to a fully painted and final prototype and final tooling pattern ready for manufacturing.

Among other custom equioment we are equipped with the Minolta Vivid 900 Laser Scanner which allows us to scan small items from 5mm to Lifesize scans, including people. We also have full access to scanners with capabilities of scanning full body, vehicles, and more.
 
Original head scan of Mike Myers from the hit movie Austin Powers Goldmember.
After the scans are made, we use powerful 3-D sculpting programs such as Sensable Freeform Maya and others to manipulate the original scans to achieve the desired look, filesize, texture and License approval. With digital 3D printout capabilities, we are then able to transfer the figure to our traditional hand sculpting skills.

As shown in these screen shots, we have the flexibility to create multiple expressions with the original Mike Myers head scan. Here you see expressions of Austin Powers, Dr. Evil and Mini Me.



For smaller items and accessories, we utilize our various Laser, Optic or touch probe scanners. Capable of scanning up to 0.0002"
Case study: Action man scan from original 12” figure needed to be reduced with Mattel’s approval for the McDonald’s Premium program. The head was originally 4” tall and was reduced without losing any detail to 0.5” in height.Scanned at 0.0006"


Our various 3D Printers allows us to output our computer generated figures into real form to be touched up and finished by our professional sculptors. We extremely capable in building very small size output sizes such as 1/4" with outstanding detail for projects such as for exapmplePolly Pocket McDonalds Give aways and Fisher Price "City Streets" and "Country Sise Projects and Barbie, MyScene.But we have done many ouputs of Freeform sculpted up to 14" Dolls. For Example Amazing Amanda, Amazing Ashley and many more

to 12".